Thursday, January 13, 2011

Frame in progress (one)

So this is how the water-sanded frame looks like ( after moderate swearing and lots of sanding).
 
Now, applied the first priming in white. I retristcted it to the rust-sensitive spots (i.e. the joints) and to those areas  that will finished in this same colour. In fact this priming is intended as the base layout (requiring just a second and last hand later)

Friday, January 7, 2011

Alter ego

Just by chance I've found a picture of an unknown bike (believed to be a BH from the sixties) that displays the very same lugs, dropouts, fork crown, brake arms & levers and.... quill stem.
Unfortunately the bike was repainted and the decals were lost.

Is TITAN a second brand from BH?

Sunday, January 2, 2011

Frame restoration 1

After using a mild degreaser I started removing the original paint. This time I opted for a set of brushes displaying different bristles (steel, cooper and the third one nylon).
First used a paint remover and let it work for some minutes, then attacked the softened surface with the steel brush trying not to scratch too much the tube's surface and finishing off the job with the more gentle cooper and nylon brushes.

The last step is a throrough water-sanding to level off the small imperfections.
That's how it looks like.

Brass brazing, isn't it? There's an ungainly blob clearly visible We'll talk about it later.

Friday, December 17, 2010

That's how it looked the day I purchased it. I had already removed the quill stem with flat bars -and obviuous retrofit-  the cheap straight seat-post -no saddle though- and the wheels. We'll talk later about the wheels
As can easily be seen the paint job is quite damaged (better don't have a look at the other side) and the decals are made from a frail thin sheet clearly unfit for reuse
At first glance it seems rather a forlorn sight but after some restoration work I hope that "la tua (sua) salute rifiorirà". And yes I like Opera.

Wednesday, December 15, 2010

Quill Stem

I've recently acquired a third-hand rusty bike to restore. It seems to be a mid quality steel frame labelled TITAN assembled with BH original parts. Is TITAN somehow related to BH? Still don't know but what remains of the original drive train is BH and the lugs seem to be BH too
.
Anyway let's start with the quill-stem. As you can see it's a single cast aluminium piece  shaped as those old two-piece lugged steel stems from the fifties and sixties. The quill measures 8 cm, the stem 15 cm and the angle shows a neutral 75º. The bar clamp is 25mm securing the bars by means of a single 11mm hex bolt (with a cunning built in lip-groove  to prevent untightening), the expander  is conic not wedged so, after these considerations, I'd dare to date it as a circa 1960-70 stem. The letters BF (not BH) are clearly stamped in both sides of the quill so it must be of French origin.
It has obviously lived a hard life attending to the many scratches unveiled by the clean up (used a mild degreaser). That's how it looks after some water-sanding.

Tuesday, November 30, 2010

Get rid of that oily mess!

It's two months now since I started trying a new way of lubing the chain. It's called Squirt "dry lube" and consists of some sort of wax based product that efficiently lubes the chain and, that's the big deal, keeps the chain free from that gritty stuff that gets in there and thrives. My first guinea pig was the Romani and after riding it through some dirt trails things seemed to be running well enough. I don't mean the chain was spic'n'spat -perhaps a bit goopy but not more than a fresh chain- and it kept substantially clean. The test results encouraged me to make a second attempt this time with my trusty randonneuse. Same thing: the chain stays clean of the usual oily mess that sticks into the chain-plates. It also runs smoothly and I've found no difference in shifting (I'm on friction shifters, mind it!). The only thing that still remains a mystery is how long will it take before calling for a relube
If you want to make a try thoroughly follow the maker's specifications. Fully delube the chain first (oil and wax don't match). I used kerosene in my fixie and a standard chain-bath degreaser on the Kogswell.

Thursday, November 11, 2010

Pedal reassembly (Three)

Step one: place a generous layer of grease in both (inner/outer) races. There's no need to use grease sparingly: be generous.


Step two: stick the balls in the grease.  Now comes the question: should you reuse the old balls instead of replacing them for fresh ones? Technically speaking a used ball bearing looses its shape and gets ovalized through normal use. Common wisdom would advise to replace them. I, on my hand, carefully examine them once cleansed and if they look right I reuse them. Anyway this time -and for no special reason-  decided on new balls. I had to visit three hardware stores and overcome the clerk's incredulity ("Sorry Sir but I don't thing there are bearings that small") For three euros I stepped out with my precious tiny ball bearings. (Yes, they actually had them.)
Now the grease should hold the bearings in place provided you are not interested in acrobatics such as throwing the pedal in the air or something
Stick as many ball bearings as there's room for but always leave room for one more.  That allows the balls to run freely on the race.

Remember my speculation about a missing ball in the outer race?. Well, it doesn't hold water now. I placed thirteen balls on this race just to find later that the pedals were not spinning smoothly. Took one ball off and... Voila! Smooth as silk.



Step three: carefully slide the axle into the pedal's body. There's no need to grease it up. It'll get properly lubed while passing through the inner's race "generous" layer of grease.

Step four: Screw the adjusting cone gently with your fingers. No tool needed here. Stop when you feel you have reached the ball bearings. Do not overthigten  in fact don't even tighten it , just stop when you feel you've reached the ball's surface. Then slide the washer (align the lip to the slot, remember) and screw the adjusting hex nut. Tighten it with the fingers.

Step five: check adjustments. If everything has gone right the pedal should:
a) run smoothly as silk
b) show no side-to-side movement (hold the axle end with one hand and try to pull in-and-out the pedal's body)

If the pedal is not running smoothly unscrew the hex-nut and the cone a bit and recheck. If the pedal's too loose unscrew the hex-nut and thighen a bit the cone.
Repeat this double checking till you feel satisfied. If so hold the axle with the 15 mm wrench and use an 11 mm wrench to tighten the hex-nut. Now, remember to re-check the spin (some times you are not aware of your own strength!)



Step six: screw in the dust cap (make sure it won't come loose) , remove the excess of grease. and you're all set!